Tag Archives: stand up fishing kayak

From boat design to production

How are these small boats made?

Here is a glimpse into the process of making a mold for Wavewalk’s newest portable skiff, the Series 4 –

The pictures below show the wooden pattern produced from solid wood and hard rubber from the CAD (computer Aided design) file for the product.  This first-generation mold will be used to produce a second generation mold called a sand mold. The mold makers will cast molten aluminum into the sand mold, and produce the actual rotational mold in which molders will pour Polyethylene resin, and produce the Series 4 boats.

The cockpit features slanted sides designed to allow the passengers to paddle this boat effectively with either canoe or kayak paddles. Paddling capability is critical to mobility and high performance in shallow water and weed infested water. This design makes poling easier as well as more effective.
The stand up casting platform is supported by integrated structural beams that look like slots when viewed from the top.
Front view that shows the S4 two hulls, which make it a full catamaran.
The stand up casting platform at the front – a typical skiff feature. This platform is particularly appreciated in flats fishing, by fly anglers and other fishers who practice sight fishing.
Rear view with the integrated transom motor mount.
Side view of this ultralight portable skiff.
Bottom view of the pattern for this boat.

More information on the Wavewalk Series 4 »

The Most Stable Small Craft

Wavewalk announced the new Series 4 (S4) of portable boats (car-top boats) that are extremely stable even by comparison to larger boats that require transportation by trailer. Still, the 38″ wide S4, which feature slated cockpit sides designed to facilitate paddling, will work well enough as paddle craft, namely for kayaking, canoeing, and kayak fishing.

In this case, portability also means gaining extra mobility through the option to launch anywhere, and the option to paddle effectively means being able to go in shallow water where motorized fishing boats are prevented from going, as well as in weeds, and no-motor zones (NMZ).

 

The ultralight skiff (98 lbs) is by no means limited to being a solo skiff, and with a load capacity of over 600 lbs it can take two big and heavy anglers on board, or three lighter persons, plenty of fishing gear and camping gear, and a powerful outboard motor of up to 6 HP.

This will be the first skiff from Wavewalk to feature a traditional stand up casting platform at the bow. This will make the boat perfectly adapted to fishing the flats with a crew of two, and still, its extreme stability and twin-hull (catamaran) design guarantee offshore capabilities beyond what is expected from small skiffs and Jon boats.
This hydrodynamic advantage, which pertains to tracking and seaworthiness, is enhanced by the ergonomic advantage provided by the saddle seat, which is similar to seat that feature in personal watercraft (PWC), also known as jet-skis.

The following video shows the smaller, popular Wavewalk 700 in an offshore trip to the Elizabeth islands, south of Massachusetts. The new S4 will perform even better in such applications:

 

This new, versatile skiff will be available starting in April, and it is offered at a $2,505 price point, without accessories.

More information about the Wavewalk® Series 4 (S4) skiff »

Improving steering of motorized fishing kayaks and small boats

Here is some exciting news – Wavewalk is offering a new joystick steering system for its 700 series of two-person car-top fishing boat and microskiff. The new system makes steering easier and more comfortable, and safer too if you happen to use a powerful outboard motor such as the 6 hp Tohatsu featuring in this video:

 

 

Attaching and detaching this system is a breeze, and it takes seconds, literally. This means that an angler who wants to get the joystick and cables out of their way in order to make room for casting and landing fish can do it effortlessly and in no time, and later reattach the joystick and cables with the same ease.

Read more about this new joystick steering system for motorized fishing kayaks and small boats »

When a fishing kayak becomes a boat, or an ultralight microskiff

Sometimes a technological or design breakthrough pushes the envelope of a product category or class so far that it creates a new type of product that did not exist before. Such thing has happened now with the advent of the new Wavewalk 700 series –

Before the W700 existed, there were several important differences between large size fishing kayaks and small boats.

The most noticeable difference was in width –
Since kayaks’ primary means of propulsion is paddling, they need to be narrow enough to allow their passengers to propel them with dual-blade paddles (‘kayak’ paddles). Boats are not supposed to be paddled but they need to be transported on trailers, which is why their width is determined mainly by the width of roads’ lanes.

The second, and most important difference was in stability –
Being essentially narrow mono-hulls, fishing kayaks are unstable, which is why designers and manufacturers continuously attempt to push the envelope of kayak width by offering excessively wide kayaks (known as ‘barges’) that are quasi impossible and sometimes totally impossible to paddle.
Typically, a monohull fishing kayak’s instability allows an angler occupying its seat to lean slightly to one side, but as soon as they lean more, they lose balance and capsize. By the same token, an extremely large monohull fishing kayak may offer an athletic fishermen to try to stand along the kayak’s center line, but as soon as they move sideways, they lose balance. So basically, the passenger of such large mono-hull kayak is prevented from moving from one side to another, and by this fact such a fishing kayak differs from a boat, which typically offers its passengers to sit or stand on the side of their deck.

When a fishing kayak becomes an ultralight microskiff, or car-top boat

The Wavewalk 700 weighs 80 lbs without accessories, and it’s 31 inches wide, which is fairly slim compared to the average fishing kayak out there, and its very skinny compared to some fishing kayaks whose width exceeds 40 inches. This makes the W700 a lightweight fishing kayak by today’s standards, and a narrow one too, by the same standards.
The W700’s design is based on a patented technology that’s radically different, and this changes the rules of the game as far as stability is concerned.
As this video shows, a full size (6′ / 205 lbs) middle aged passenger can stand up and paddle the W700 in full confidence not just from the traditional position along its center line, but also while standing with both his feet in one of the kayak’s twin hulls:

 

 

This puts the W700 in the category of boats, as far as stability is concerned – a true game changer, and together with its extremely good tracking capabilities, turns it into a high performance boat, or microskiff, when motorized.
This movie demonstrates this breakthrough:

 

 

Taking a second passenger on board

The ability to take a second passenger on board is a third important difference between fishing kayaks and boats: The former are typically capable of supporting a single passenger, and realistically speaking, no one fishes out of a tandem fishing kayak because neither paddling such craft nor fishing out of them is acceptable in terms of ease or comfort. In other words, these kayaks are not remotely fishable in tandem. In contrast, the typical crew size of a fishing boat, even a small one such as a Jon boat or a microskiff, is two, and this difference is critical.

Here too, the W700 breaks the fishing kayak mold by offering full stability and comfort to a crew of two passengers, not just in a tandem paddling mode, but even when outfitted with a powerful outboard motor, as this video shows –

 

More insight on the design of the W700 catamaran – kayak – boat…

Wavewalk prefers to use the term Twinhull rather than Catamaran to describe its patented invention because its design does not fit the typical catamaran form, which implies two hulls of the same size that are placed at a considerable distance from each other, and attached by means of a wide structure (deck) from the top of which the boat’s users operate it –
The twin hulls of the Wavewalk boat form are close to each other, and they are attached by a narrow bridge located at the center of the boat’s cockpit. The passengers sit on top of the bridging structure called ‘Saddle’, and they operate the boat from within its cockpit.

Like all catamarans, the W boat design is subject to forces that pull its two hulls apart, especially under heavy loads. Different catamaran designs address this problem by different means, depending on factors such as the boat (or ship) size, materials from which it is built, etc.

Wavewalk’s first production series was the 300 (2004-2010) and its second production series is the 500 (2009 – ). Wavewalk chose rotational molding as a production technology for both series, and in fact, most modern kayaks are rotationally molded from Polyethylene, which is the most suitable polymer resin for this application.  Since 2014, boats from W500 series are outfitted with a structural element called ‘Saddle Bracket’ which takes care of excessive loads.
The 700 series is bigger than the 500 series (dubbed the world’s best one-person fishing boat), since it is designed to carry a crew of two large size anglers and their fishing gear, while being propelled by an outboard motor.  Due to technical limitations stemming from its large size and complex form, it could not be rotationally molded in one piece. Therefore, Wavewalk had to come up with a two-part solution, as shown in this instructional 3D animation video:

 

The Saddle is attached to the Twinhull by rivets. After the riveting is done, the rivets are waterproofed.

This innovative solution offers several benefits to the users, including light weight (just 80 lbs for the basic W700 model), resilience, strength, and durability.
The W700 saddle is watertight, and provides flotation in case of an accident.